Reduction in preventative maintenance duration on targeted recurring scopes
Mining maintenance execution
Reduce PM duration by 30-50%, reduce costs, increase asset availability
Vexillum combines Work Design™, WorkD™, WorkIQ™, and field implementation to reduce maintenance duration, lower labour and contractor cost, improve safety exposure, and increase reliability across critical fleet and plant.
Business outcomes
The business case for better maintenance execution.
Vexillum targets the commercial levers that matter at asset-intensive mine sites: availability, PM duration, labour cost, safety exposure, and reliability.
Shorter, more predictable PM execution returns equipment capacity to production
Reduced labour, contractor, and support cost through better work design
Reportable injury exposure engineered out in recurring PM work
More consistent execution improves maintenance quality and asset reliability
Platform
Digital platform and delivery for standardised maintenance execution.
Vexillum’s platform connects work design, field execution, supervisor visibility, and measured improvement.
Method & Delivery
How the gains are created, sustained and increased.
Vexillum has refined the process for capturing the benefits of better maintenance execution through our structured delivery model
Case Studies
Selected examples from heavy industrial maintenance environments.
These engagements show the scale of gains available when detailed work design is applied to constrained production systems.
Mobile Maintenance of CAT793F routine servicing reduced total hours by over 57%
Overview Members of the Vexillum team worked with a major miner in Australia to increase haul truck availability by reducing service duration and labour hours across the Caterpillar 793F fleet.
Impact The project delivered over 8,000 truck hours back to production, generated an estimated $70M in marginal value, and reduced maintenance labour spend by more than $1M annually.
Solution Production system thinking and lean tools were used to redesign how each of the eight services was performed.
Company
Credible in high-consequence mining environments.
Vexillum is built for mobile fleet, fixed plant, shutdown, and contractor maintenance environments where PM duration, availability, labour cost, and safety exposure have board-level consequences.
Operator-led
Led by experienced operators, engineers, and digital product builders with deep exposure to mining maintenance systems.
Repeatable
Vexillum combines a platform layer with structured field deployment to ensure gains are captured and sustained.
Proven in mining
Running across multiple large Australian mine sites.
Executive opportunity review
Quantify the PM duration, availability, cost, safety, and reliability opportunity
Schedule a review of HME fleet or process plant inspection and maintenance tasks and identify where our approach and platform can create measurable operating value.
- Perth, WA, Australia
- Melbourne, VIC, Australia